Automotive Panel Traceability & Packaging System
Solution Overview
APTAPS monitors automotive panel production from source fabric roll to final packaged master cartons. Panels are verified via FIDAS, uniquely barcoded, tracked through LDPE bundles and master cartons. Real-time ERP integration ensures accurate inventory, invoicing, and complete end-to-end traceability, preventing packing errors and reducing manual reconciliation.
Objectives
Achieve Complete Traceability
Establish a digital trail linking each panel to its source fabric roll, ensuring full visibility for quality control, audits, and recalls.
Eliminate Manual Packing Errors
Automate bundle and master carton validation to prevent mixing of different panel types, sizes, or lots during packing.
Reduce Data Discrepancies
Synchronize packing and stock data directly with ERP in real time to eliminate mismatches and reduce manual reconciliation efforts.
Highlights
End-to-End Traceability
Achieve full panel traceability from source roll to master carton.
Quality Gate Enforcement
Only panels approved via FIDAS/QC enter packing workflow.
Automated Packing Rules
Same-sort panels per LDPE bundle & master carton.
ERP Integration
Seamless real-time stock and invoicing updates.
Accurate Tracking
Track WIP, LDPE bundles, and master carton contents accurately.
Reduced Operator Errors
Minimize mistakes and improve overall production efficiency.
System Workflow
Panel Scanning
Panels are scanned and verified via barcode for traceability.
Bundle & Carton Packing
Panels grouped into LDPE bundles and master cartons as per rules.
Barcode Printing
Unique barcodes printed for panels, bundles, and cartons.
ERP Sync
Packing and stock data updated in ERP in real time.
Panel Scanning
Panels are scanned and verified via barcode for traceability.
Bundle & Carton Packing
Panels grouped into LDPE bundles and master cartons as per rules.
Barcode Printing
Unique barcodes printed for panels, bundles, and cartons.
ERP Sync
Packing and stock data updated in ERP in real time.
Benefits
End-to-End Traceability
Every panel tracked from source fabric roll to master carton, ensuring compliance and easy recall management.
Quality Gate Enforcement
Only panels passing QC/FIDAS are barcoded and packed, eliminating defective panels from shipment.
Accurate Packing
Automated rules ensure only panels of the same sort/dimensions are packed together.
ERP Integration
Real-time updates of stock and invoicing reduce manual errors and streamline operations.
Reduced Errors & Waste
Minimizes operator mistakes, scrap, and disputes, improving overall efficiency.
Operational Insights
Track WIP, bundles, and cartons for complete visibility into production and packaging KPIs.
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Want to improve panel traceability and packing accuracy?
Request a pilot — we’ll help integrate APTAPS for measurable efficiency and error-free ERP updates.