Loom Planning Software
Solution Overview
Loom planning software is developed exclusively for loom sheds To plan production and roll traceability. These plan includes crimps %, roll length to be doffed based on calculation like warp/ weft count, EPI / PPI, Width, GSM and Dia.
Objectives
Eliminate Manual Planning Errors
Replace spreadsheet-based or manual loom planning with an automated system to reduce human mistakes in beam and doff allocation.
Optimize Loom Utilization
Improve machine scheduling and resource allocation by generating data-driven, optimized loom plans.
Integrate with ERP & Inspection
Ensure seamless data flow from loom planning to ERP and inspection modules for synchronized operations and traceability.
Highlights
Digital Transformation
Digitally transform weaving operations by automating planning workflows entirely.
Standardization
Standardize beam and doff planning to reduce human errors consistently.
Traceability
Enhance traceability from sales order through quality inspection processes.
Optimization
Use real-time analytics to optimize production throughput and efficiency.
ERP Integration
Integrate seamlessly with ERP and inspection modules for accurate updates.
Continuous Improvement
Capture actionable insights for continuous operational improvement and decision-making.
System Workflow
Phase 1: Planning
Create and schedule loom plans in ERP based on order requirements and fabric specifications.
Phase 2: Scanning
Scan loom or job details to verify planned vs. actual assignments before production starts.
Phase 3: Barcode Printout
Generate and print loom job cards with unique barcodes for easy tracking and identification.
Phase 4: Update Stocks
Automatically update yarn and fabric stock levels in ERP after job confirmation.
Phase 1: Planning
Create and schedule loom plans in ERP based on order requirements and fabric specifications.
Phase 2: Scanning
Scan loom or job details to verify planned vs. actual assignments before production starts.
Phase 3: Barcode Printout
Generate and print loom job cards with unique barcodes for easy tracking and identification.
Phase 4: Update Stocks
Automatically update yarn and fabric stock levels in ERP after job confirmation.
Benefits
Efficiency
Automates planning, roll tracking, and barcode generation, significantly reducing manual effort and errors.
Traceability
Every roll is uniquely identified and linked to the source beam and order, enabling end-to-end tracking.
ERP Accuracy
Automatically updates ERP with planned roll data and inspection results, preventing stock discrepancies.
Quality Assurance
Ensures only approved rolls are processed and inspected, improving product quality and compliance.
Time Savings
Pre-print barcode data and automated roll generation speeds up preparation and inspection processes.
Error Reduction
Built-in validations and structured workflow reduce human errors in planning, tracking, and ERP updates.
Related Solutions
Explore other solutions
Greige Fabric
Knitted Fabric
Processed Fabric
Denim Fabric
Automotive Fabric
Home Textiles
Apparel Manufacturing
Want to streamline your loom planning and roll tracking?
Request a demo or pilot — we’ll help integrate LPS with your ERP and inspection workflows for accurate, traceable production.