Fabric Roll Sorting Software
Solution Overview
The FRSS automates fabric roll grading, categorization, routing, and ERP updates. By integrating FIDAS inspection data with PLC-controlled conveyors, the system eliminates manual sorting errors, improves throughput, and ensures end-to-end traceability.
Objectives
Reduce Manual Handling
Automate storage and retrieval of heavy or wide fabric rolls to minimize human effort, errors, and injury risks.
Streamline Warehouse Operations
Implement automated FIFO-based movement to maintain a continuous and optimized process flow across departments.
Ensure Roll Quality & Integrity
Prevent damage and deformation through controlled handling, accurate profile checks, and safe storage mechanisms.
Highlights
Automated Roll Sorting
Seamless integration between FIDAS and PLC ensures automatic roll routing with precision.
Multi-Criteria Grading
Sort rolls by Order, Lot, Shade, and Color for precise categorization and faster QC.
Real-Time PLC Communication
Uses industrial-grade protocols for live data exchange between inspection and conveyor systems.
Dynamic Dashboard
Interactive monitoring of roll counts, ejection bins, and overall system performance.
ERP Synchronization
Automatically updates ERP with roll data, location, and timestamps for traceability.
Audit & Reporting
Historical trend visualization for inspection data, helping in continuous improvement."
Benefits
Increased Efficiency
Reduces manual sorting and handling time.
Error Reduction
Minimizes human mistakes in classification.
Traceability
Provides end-to-end tracking of rolls.
Real-Time Visibility
Supervisors can monitor sorting live.
Data Integration
ERP stays synchronized with QA and production data.
Scalability
Expandable for additional conveyors or categories.
Explore other solutions
Greige Fabric
Knitted Fabric
Processed Fabric
Denim Fabric
Automotive Fabric
Home Textiles
Apparel Manufacturing
Ready to Automate Your Fabric Roll Sorting?
Discover how FRSS eliminates manual sorting errors, improves throughput, and delivers complete traceability between FIDAS, PLC, and ERP — all in real time.