Loom Roll Doffing Software
Solution Overview
LRDS is an Android-based application designed to replace manual, paper-based doffing procedures at the weaving loom. It leverages mobile scanning to retrieve ERP data, capture actual doff metrics, and print unique roll labels instantly, enabling real-time inventory and QC traceability in FIDAS.
Objectives
Eliminate Manual Doff Recording
Replace paper-based logging with a mobile system that automatically captures doff details at the source.
Reduce ERP Update Delays
Ensure real-time synchronization of doff data with ERP to maintain accurate and up-to-date production information.
Prevent Labeling Mistakes
Standardize roll label generation using on-demand barcode printing for precise identification and traceability.
Highlights
Automated Data Retrieval
Scan loom job cards via barcode for instant data collection.
Accurate Data Capture
Record actual production metrics directly from the source.
Real-Time ERP Sync
Automatically update ERP data immediately after doffing.
Standardized Labeling
Generate and print unique roll labels on the spot.
QC Traceability
Transfer production data to FIDAS for seamless quality inspection tracking.
System Workflow
Phase 1: Job Initialization
Scan Loom Job Card to retrieve planned ERP data.
Phase 2: Data Capture
Enter actual metrics: Doffing Meter, Shift, Weaver ID.
Phase 3: Output & Integration
Print barcode label & update ERP/FIDAS in real-time.
Phase 1: Job Initialization
Scan Loom Job Card to retrieve planned ERP data.
Phase 2: Data Capture
Enter actual metrics: Doffing Meter, Shift, Weaver ID.
Phase 3: Output & Integration
Print barcode label & update ERP/FIDAS in real-time.
Benefits
Inventory Accuracy
Real-time update of actual roll meterage; reduced discrepancies; faster invoicing.
Quality Control
Complete traceability from loom to inspection; FIDAS gets correct data immediately.
Accountability
Logging of Weaver ID, Shift, Doff Date; improved performance tracking.
Operational Efficiency
Eliminates manual paper handling; speeds up doffing & labeling.
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Ready to Streamline Your Loom Roll Doffing Process?
Experience how LRDS eliminates manual errors, ensures real-time ERP updates, and delivers complete fabric traceability from loom to inspection.